--- title: cynapse® Analyze url: "https://www.wittenstein-group.com/en-uk/product/cynapse-analyze" date: 2026-02-16 modified: 2026-02-24 lastUpdated: 2026-04-13 --- # cynapse® Analyze Smart Services Identify critical conditions before they become a problem: With cynapse® Analyze, you can analyze the behavior of your drive components in real time and receive clear recommendations for action Downloads ![](https://www.wittenstein-group.com/typo3temp/assets/_processed_/b/3/csm_CYNAPSE-ANALYZE-IMAGE_6398127186.webp) ### App Connectivity ### Data analysis Function ### per machine License [ Technical details ](#tech-details) [ Further information ](#further-info) [ Request consultation ](#consultation) ![](https://www.wittenstein-group.com/epim-fs/Wittenstein-Prod-static_content/usp/27-healthStatus.svg) ###### Health Index Predictive maintenance has never been so easy – continuously monitor the condition of your drives ![](https://www.wittenstein-group.com/epim-fs/Wittenstein-Prod-static_content/usp/24-knowHow.svg) ###### 40 years of know-how Benefit from decades of experience – now digitized and intelligently networked ![](https://www.wittenstein-group.com/epim-fs/Wittenstein-Prod-static_content/usp/6-3-integration.svg) ###### Seamless integration Whether IPC with Docker Runtime or ctrlX OS – cynapse® Analyze integrates smoothly into your existing infrastructure - Technical data - Downloads | Requirement | Gearbox with cynapse® connected with IO-Link | |---|---| | Requirement | cynapse® Connect | | Requirement | Speed and torque via OPC UA | | Installation | Docker Runtime | | Other platforms | ctrlX OS Store | | Document name | Document type | Language | Downloads | |---|---|---|---| | ![](https://www.wittenstein-group.com/fileadmin/processed_epim_fs/pdf-thumbnails/CYNAPSE-WITH-SMART-SERVICES-EN-ba5c982fc9d8.webp "cynapse® and Smart Services") cynapse® and Smart Services | Brochure /Catalog | English | [ Download (2 KB) ](https://www.wittenstein-group.com/index.php?eID=dumpWittFile&t=f&f=1027&dl=1&st=1&lg=2&token=aaaba2e284c02f527ad182f12d24b5d678bd4121)[ Open in viewer ](https://www.wittenstein-group.com/index.php?eID=dumpWittFile&t=f&f=1027&st=1&lg=2&token=f852bc1398cdc66f4d8fb2c3f16738632f4c87b3) | | ctrlX OS Store cynapse® Analyze | Software | Neutral | [ Open in viewer ](https://community.boschrexroth.com/ctrlx-os-store-apps-oc2pqqwn/post/wittenstein---cynapse-r-analyze-iq6HYxfBWwRnm7z) | ![](https://www.wittenstein-group.com/fileadmin/_processed_/9/c/csm_logo-sculpture_e38190faf6.webp) Contact us ------------ Would you like to learn more about our solutions? We would be happy to advise you—personally, competently, and tailored to your requirements. [info@wittenstein.co.uk](#) [ +44 1275 395-600 ](tel:+441275395-600) [ To the contact form ](https://www.wittenstein-group.com/en-uk/contact-locations/contact) ### cynapse® Starter Kit ### cynapse® & smart services ### cynapse® prevents production downtime ![](https://www.wittenstein-group.com/fileadmin/_processed_/b/0/csm_cynapse-starter-kit-tabmodule_f2377a1ca0.webp) The cynapse® Starter Kit brings your gearbox into the digital world with cynapse®. Plug & play for your IIoT future. [Read more](https://www.wittenstein-group.com/en-uk/product/cynapse-starter-kit) ![](https://www.wittenstein-group.com/fileadmin/_processed_/f/9/csm_cynapse-produkseite-element_slider_3783d47093.webp) With cynapse® and smart services, you can unleash the full potential of your drive system: sensor data is processed, visualized, and analyzed intelligently. Find out how the combination of gearboxes with cynapse® and our smart services can make your digital production faster, safer, and more efficient. [Read more](https://www.wittenstein-group.com/en-uk/products/software-and-digitalization/cynapse-smart-services) ![](https://www.wittenstein-group.com/fileadmin/_processed_/e/7/csm_47402_cynapse-KOCH-Pac-tabmodule_8181fdcd7f.webp) A TP+ gearbox with cynapse® in a KOCH Pac packaging machine reports critical vibrations. This enabled early detection of incipient bearing damage, thus saving the end customer from a production loss worth several million euros. ![](https://www.wittenstein-group.com/fileadmin/_processed_/3/1/csm_cynapse-analyze-en_a21ea4ceca.webp) ### Real-time data analysis cynapse® Analyze continuously monitors the operating data of your drives—for maximum transparency and control. ### Health index with traffic light system The intuitive traffic light system shows the current gearbox status – green, yellow, or red – and provides early warnings in the event of deviations. ### Utilization radar for service life optimization The utilization radar shows whether your gearboxes are operating continuously within the permissible load limits, enabling you to extend their service life in a targeted manner. ### Better total cost of ownership By analyzing real loads, the entire wear reserve can be utilized and the service life extended. ### Local data processing High data security through data processing in the local system. ![](https://www.wittenstein-group.com/fileadmin/_processed_/d/d/csm_cynapse-analyze_Health-Index-EN_bd3b4474dd.webp) Fast and effective access to the monitored axis/component The signal light shows the current health status of the gearbox Benefit from early notifications instead of unexpected downtime The utilization radar visualizes the current load on the gearbox within the individual limit values Product features in details ----------------------------- ![Dashboard – Overview of all monitoring areas](https://www.wittenstein-group.com/fileadmin/_processed_/b/b/csm_cynapse-analyze_health-index_dashboard_de_58042ced3d.webp "Dashboard – Overview of all monitoring areas")### Dashboard – Overview of all monitoring areas The central dashboard of cynapse® Analyze combines all active monitoring areas – clearly summarized at a glance. ![Health Index – Green traffic light](https://www.wittenstein-group.com/fileadmin/_processed_/c/e/csm_cynapse-analyze_health-index_ok_en_0275f7066e.webp "Health Index – Green traffic light")### Health Index – Green traffic light Everything is fine: The gearbox is operating in optimal condition – no action required. ![Health Index – Yellow traffic light with service recommendat](https://www.wittenstein-group.com/fileadmin/_processed_/9/3/csm_cynapse-analyze_health-index_warning_en_2579e3651b.webp "Health Index – Yellow traffic light with service recommendat")### Health Index – Yellow traffic light with service recommendat An anomaly has been detected: The Health Index recommends maintenance. The return can be registered directly via the service portal. ![Health Index – Traffic light red with replacement recommenda](https://www.wittenstein-group.com/fileadmin/_processed_/a/2/csm_cynapse-analyze_health-index_critical_en_0087033150.webp "Health Index – Traffic light red with replacement recommenda")### Health Index – Traffic light red with replacement recommenda Critical condition detected: Replacement of the component is recommended. A replacement product can be requested directly via the user interface. cynapse® Analyze – Health Index is a smart solution for real-time condition monitoring of gearboxes and drive components. The digital smart service continuously analyzes operating data such as temperature, speed, torque, and operating hours directly from the drive train – locally, securely, and without any programming effort. The integrated Health Index analysis tool evaluates the actual load on your gearboxes based on over 40 years of gearbox expertise. The current condition is visualized using an intuitive traffic light system (green, yellow, red) and with an extension of specific recommendations for maintenance or replacement – for maximum availability and minimal downtime. New: The utilization radar – service life at a glance A special highlight is the utilization radar, which indicates whether your gearboxes are operating continuously within the permissible load limits. This allows you to identify overload situations at an early stage and take targeted measures to optimize service life. This not only reduces the risk of unplanned downtime, but also enables predictive maintenance. Your advantages at a glance: - Maximum availability through early detection of critical conditions - Extended service life through operation within the permissible load limits - Cost savings through targeted maintenance and refurbishment instead of expensive repairs - Seamless integration into existing automation and cloud infrastructures via IO-Link or OPC UA - Innovation potential through new digital business models and data-based services Ideal for applications with: - High utilization, where gearboxes are continuously operated at their performance limits - Unknown or changing usage behavior - Critical components where maximum availability is essential - Digitization projects that require easy integration into Industry 4.0 environments