cynapse® Analyze
Smart Services
Identify critical conditions before they become a problem: With cynapse® Analyze, you can analyze the behavior of your drive components in real time and receive clear recommendations for action
App
Connectivity
Data analysis
Function
per machine
License
Health Index
Predictive maintenance has never been so easy – continuously monitor the condition of your drives
40 years of know-how
Benefit from decades of experience – now digitized and intelligently networked
Seamless integration
Whether IPC with Docker Runtime or ctrlX OS – cynapse® Analyze integrates smoothly into your existing infrastructure
Technical details
| Document name | Document type | Language | Downloads |
|---|---|---|---|
 cynapse® and Smart Services | Brochure /Catalog | Neutral | |
ctrlX OS Store cynapse® Analyze | Software | Neutral |
Contact us
Would you like to learn more about our solutions?
We would be happy to advise you—personally, competently, and tailored to your requirements.
Further Information
The cynapse® Starter Kit brings your gearbox into the digital world with cynapse®. Plug & play for your IIoT future.
With cynapse® and smart services, you can unleash the full potential of your drive system: sensor data is processed, visualized, and analyzed intelligently. Find out how the combination of gearboxes with cynapse® and our smart services can make your digital production faster, safer, and more efficient.
A TP+ gearbox with cynapse® in a KOCH Pac packaging machine reports critical vibrations. This enabled early detection of incipient bearing damage, thus saving the end customer from a production loss worth several million euros.
Unlock the full potential of your components
Real-time data analysis
cynapse® Analyze continuously monitors the operating data of your drives—for maximum transparency and control.
Health index with traffic light system
The intuitive traffic light system shows the current gearbox status – green, yellow, or red – and provides early warnings in the event of deviations.
Utilization radar for service life optimization
The utilization radar shows whether your gearboxes are operating continuously within the permissible load limits, enabling you to extend their service life in a targeted manner.
Better total cost of ownership
By analyzing real loads, the entire wear reserve can be utilized and the service life extended.
Local data processing
High data security through data processing in the local system.
Discover the product features
Product features in details
Dashboard – Overview of all monitoring areas
Health Index – Green traffic light
Health Index – Yellow traffic light with service recommendat
Health Index – Traffic light red with replacement recommenda
Intelligent gearbox monitoring for maximum performance
cynapse® Analyze – Health Index is a smart solution for real-time condition monitoring of gearboxes and drive components. The digital smart service continuously analyzes operating data such as temperature, speed, torque, and operating hours directly from the drive train – locally, securely, and without any programming effort.
The integrated Health Index analysis tool evaluates the actual load on your gearboxes based on over 40 years of gearbox expertise. The current condition is visualized using an intuitive traffic light system (green, yellow, red) and with an extension of specific recommendations for maintenance or replacement – for maximum availability and minimal downtime.
New: The utilization radar – service life at a glance
A special highlight is the utilization radar, which indicates whether your gearboxes are operating continuously within the permissible load limits. This allows you to identify overload situations at an early stage and take targeted measures to optimize service life. This not only reduces the risk of unplanned downtime, but also enables predictive maintenance.
Your advantages at a glance:
- Maximum availability through early detection of critical conditions
- Extended service life through operation within the permissible load limits
- Cost savings through targeted maintenance and refurbishment instead of expensive repairs
- Seamless integration into existing automation and cloud infrastructures via IO-Link or OPC UA
- Innovation potential through new digital business models and data-based services
Ideal for applications with:
- High utilization, where gearboxes are continuously operated at their performance limits
- Unknown or changing usage behavior
- Critical components where maximum availability is essential
- Digitization projects that require easy integration into Industry 4.0 environments